Double Separation Weighting

Double Separation Weighting

Double Separation Weighting Multiphase Flow Meter Device

Engineered for demanding multiphase flow conditions such as high-viscosity oil, high gas content, and foamy crude, the ABB Flow-System Double Separation Weighting Multiphase Flow Meter ensures precise and stable measurement across a wide range of applications.

The system combines dual splitters, a weight-based measurement method, and a high-efficiency built-in cyclone separator to deliver accurate phase separation and reliable flow calculation. Key advantages include:

  • Broad measurement range adaptability

  • High accuracy and repeatability

  • Stable operation in complex field conditions

The meter has been validated through prototype testing and performance appraisal at recognized metrology institutes, meeting or exceeding the standards of similar international products. It is certified under Venezuelan national standards and is suitable for deployment in OPEC member operations.

ParameterSpecification
Gas Measurement Range0 – 30,000 Nm³/d
Liquid Measurement Range0 – 1,500 m³/d
Gas Flow Accuracy±5.0%
Liquid Flow Accuracy±2.0% (0–400 m³/d)±3.0% (400–1,500 m³/d)
Nominal Pressure2.5 MPa (350 psi)
Working Temperature5 – 80 °C
Power SupplyAC 480 V, 60 Hz
Explosion Proof ClassExd II BT4
Signal OutputData remote transmission (RS485, Modbus, Ethernet)

Improved Measurement Accuracy for Challenging Fluids

To address the limitations of conventional volume-based methods when measuring heavy oil and foamy crude, the meter features a dual-separation weighing system. The design incorporates alternating double tanks for continuous measurement and a compact, skid-mounted structure suitable for both mobile and fixed installations. The entire process is fully automated via computer control, and the device can be integrated with RTUs and other systems for remote data transmission and monitoring.


Flexible, Efficient, and Cost-Effective Operation

Unlike traditional methods, this multiphase flow meter does not require complete phase separation of oil, gas, and water. Its modular, skid-mounted design ensures easy on-site installation with minimal space requirements. The device supports a wide measurement range, making it suitable for individual well measurement as well as overall field evaluation. Real-time and continuous monitoring is possible through networked remote communication, enabling unattended operation. The system delivers reliable automation and accurate measurements while maintaining low initial investment and maintenance costs, offering significant economic benefits, particularly for offshore platforms, desert oilfields, remote wells, and well testing operations.

This  system combines dual separation chambers with a weight based measurement method and an integrated high efficiency cyclone separator. Together, these components provide a wide measurement range, precise flow readings, and consistent performance under varying field conditions.

The device delivers accurate and stable measurement for complex well fluids, has successfully completed prototype testing and performance appraisal by professional metrology authorities, received certification from the relevant Venezuelan regulatory body, and has earned high recognition from clients operating in similar conditions.

This solution uses dual splitter, weight measurement method and built-in high efficiency cyclone separating device to engage the meter has the characteristic of wide adaption of measurement range, high accuracy, wide range, operation stability.

Applications:

  • Individual oil well production monitoring

  • Oilfield block flow measurement and evaluation

  • Offshore oil production platforms

  • Desert and remote oil fields

  • High viscosity crude oil monitoring

  • High gas content well flow measurement

  • Foamy crude oil production monitoring

  • Oil well testing and performance evaluation

  • Remote or unmanned oilfield operations

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